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Home > DIY and home improvement > A porch too far
A porch too far: Tiling the roof
Last modified: Thu Nov 22 14:29:12 2007
Some good luck
I didn't plan it this way but, as luck would have it, the size of the
tiles I used meant that a whole number of tiles would fit in such
a way as to give just the right overhang at the gable end. I would
have been prepared to accept a few centimetres difference, but if
the last tile had protruded, say, 20cm from the gable end, I would
have had to cut them. And cutting tiles is a horrible job.
In addition, because I was constrained to use Marley interlocking
tiles (to match the main roof), I didn't have to interlock the tiles,
as they're designed to lock together in straight lines. And this meant
that I didn't have to use one-and-a-half-size tiles at the ends either.
Battens and more battens
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Counter-battens on the ceiling plywood allow the felt to `sag' slightly,
creating a vertical channel for any water that gets under the tiles
to run away
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A tiled roof is typically constructed from a layer of breathable felt,
on top of which are horizontal battens. The tiles `hang' from the
battens, with occasional nails to secure them. The felt forms a
continuous sheet (except where nails or screws have to puncture it) from
the ridge right down to the gutter.
In an ideal world, rainwater would never get underneath the roof tiles,
so there would be no need to allow it a drainage channel over the felt.
In practice,
tiles are not very resistant to driving, horizontal rain -- it just
blows right into the gaps between tiles. So some trouble has to be
taken to ensure that any water that does get under the tiles can drain.
The use of a rigid ceiling complicates that, because it prevents the
felt sagging. In the conventional construction water can run between the
battens and the felt; here it cannot. So it's necessary
to install counterbattens, and fasten the battens and felt to those.
It's worth bearing in mind that the entire weight of the roof
(including that pesky snow) will be carried by the fastenings that
secure the counterbattens to the joists. So screws or decent-sized
nails are in order.
I felt that
It's difficult at this stage to visualize exactly where the gutters
will be, so I left the felt much longer than it needed to be, and trimmed
it to size later. Felt needs to be installed from the bottom up, so
that each new piece covers the edge of the lower piece, and thus
prevents water being able to ooze between the felt edge. Ideally the
felt needs to be continuous across the ridge, because this is a place
where wind-blown rain droplets can otherwise get under the felt.
When installing the felt, I made sure it butted up against the house wall
as firmly as possible, and then I sealed any small gaps with a really
thick layer of bitumen. Ideally, water would never get into that edge
because the flashing will keep it away; but where water ingress is concerned you
can't be too pessimistic.
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The felt is laid on the counter-battens. It doesn't really need its own
fastenings, because in the end it will be held firmly between the battens
and the counter-battens
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Tiles go up at last
If all the preparation has been done carefully enough, the actual tiling
is simple enough, particular when you don't have to do any cutting.
Although I'm generally not a big fan of nails (they're too hard to
get out if you make a mistake), tiles need to be secured by nails,
not screws. The reason for this is that if you need to get a single
tile out, because it's been damaged, for example, this will be
very difficult if it's screwed down -- there will be another heavy
tile resting on the screw head. With nailing, you might be able to wiggle
the nail out by wiggling the tile.
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The tiling itself is straightforward, provided that the batten
spacing is accurate
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Rather than using ridge tiles, I covered the small gap at the ridge
with flashing. Not only is this much quicker and cheaper, it doesn't
require another 50 lbs or so to be added to the already substantial
weight of the roof.
After getting all the tiles in place, I sealed up the edge nearest the
house with bitumen again, just to be on the safe side (and I had some to
use up, anyway).
Not very flash
I won't dwell on the subject of flashing, because I'm not very pleased with the self-adhesive
aluminium flashing I used, for reasons of cost and time saving. It doesn't
look bad as such, it just doesn't look authentic. And I have a feeling
that it will peel off in time. With the proper primer applied to the tiles and masonry it seems to form a reasonably strong bond. But we'll see what effect
a British winter has on it.
Approximate costs
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Roof tiles
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£80
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Timber battens and counterbattens
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£50
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Aluminium flashing and primer
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£20
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Felt
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£10
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Sealant, nails, etc
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£10
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Total
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£170
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Next: roof fascia and trim
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Shameless plug
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